Which process uses a screw thread to force plastic into a mould where it cools and solidifies?

Prepare for the WJEC Design Technology Exam with detailed flashcards and multiple choice questions, each question comes with hints and explanations. Equip yourself for success!

Multiple Choice

Which process uses a screw thread to force plastic into a mould where it cools and solidifies?

Explanation:
Injection moulding uses a heated barrel with a screw that melts plastic pellets and then pushes the molten material into a closed mould under pressure. The mould is cooled so the plastic solidifies and the part is ejected. This screw-driven injection is the hallmark of the process and is ideal for making many precise, high-volume parts. The other methods operate differently: vacuum forming uses a heated sheet shaped by vacuum, blow moulding forms hollow shapes by blowing air into a heated plastic parison inside a mould, and extrusion produces continuous profiles by forcing molten plastic through a die rather than into a mould.

Injection moulding uses a heated barrel with a screw that melts plastic pellets and then pushes the molten material into a closed mould under pressure. The mould is cooled so the plastic solidifies and the part is ejected. This screw-driven injection is the hallmark of the process and is ideal for making many precise, high-volume parts. The other methods operate differently: vacuum forming uses a heated sheet shaped by vacuum, blow moulding forms hollow shapes by blowing air into a heated plastic parison inside a mould, and extrusion produces continuous profiles by forcing molten plastic through a die rather than into a mould.

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